TERMİNOLOGY

ALLOY: It is a homogeneous mixture of a metal element with other metals or any other elements. Alloys have different properties than the properties of metals in the mixture. Alloys are commonly used in the production of materials with the physical properties required by the applications.

For an aluminum profile, magnesium and silicon are the most important alloying minerals. They are followed by copper, zinc, magnesium, titanium, bismuth and chromium.

6063 alloy is mainly used in extrusion process. This alloy contains magnesium and silicon as the alloying element and its chemical composition is as shown in the table. The 6063 alloy is a light curing alloy with good mechanical properties.



 

OXIDE: 20 to 30 percent of the amount of aluminum-containing minerals are. It is obtained not in underground mines but in open sources. It can be white, gray and yellow. The line color is also in various colors. It gives water when heated in closed tube. It contains up to 40% -55% Al2O3. Some silica and iron are also available. Used to obtain aluminum.

ALUMINUM: It is a ductile metal in the color of Al Icon. The atomic number is 13, the specific weight is 2,71 kg / dm3. It is generally found in nature as bauxite ore and is known for its excellent resistance to oxidation. It is used in the construction of millions of different products in many branches of industry.

PRIMER METAL: It refers to the metals obtained from the mineral source. For aluminum, which is produced from boksite for aluminum, it is made of aluminum.

SECONDARY METAL: Pre-used metal obtained by recycling of metals.

EXTRUSION: This process is used to obtain metal profiles, especially aluminum. It is also applicable to copper, brass and magnesium, but is relatively more difficult than aluminum extrusion. Depending on the temperature, depending on the temperature of the two, depending on the type of press is divided into two direct and indirect.

KIT: In order to produce the profile, the cylindrical diameter of the cylindrical cast aluminum is used in different sizes depending on the desired length of the profile to be adjusted according to the press size.

HOMOGENIZATION: It is a process to ensure equal distribution of alloy additives in aluminum. Extrusions with homogenization process give better results.

MOLD: It is an open copy of the cross-sectional shape of the profile to be produced. It is the piece which gives the shape of the profile to the metal passing through the mold slider in the press designed according to the profile shape and aluminum flow.

BOLSTER: It is the support part to strengthen the critical sections of the profile mold placed behind the mold.

CROSS DIAMETER: Depending on the size of the profile is the diameter of the circle in which the profile is seated. This term is often used to describe the maximum profile dimensions at which presses can operate.

PRESS CAPACITY: It is the maximum load that can be applied by the press.

OPEN PROFILES: Profiles with no gaps inside.

SEMI-OPEN PROFILE: When viewed from the section, the gap is one of the openings with one side open.




 

CLOSED PROFILES: Profiles with cavities.

 
 

ISIL PROCESSING (Thermal): In order to increase the mechanical properties of the profiles produced in our plant, T6 heat treatment is applied in the industry. According to this heat treatment, when the profile comes from the press to the exit line, it is started to be cooled by the fans. Then it is put in the thermal furnace and it is expected to be approximately 6-8 hours at 200 ° C and its mechanical properties (hardness) are increased.

ELOXAL: It is a chemical surface process which aims to cover the surface of aluminum with a thin oxide layer. The thickness of the oxide layer ranges from 5 to 25 microns. 1 micron is one thousandth of a millimeter. The oxide layer on the surface prevents further oxidation of aluminum and allows it to be painted. Aluminum is highly resistant to rust when in its pure state, but the alloys in the 6000 series, such as the 6063, contain magnesium and are resistant to oxidation.

ELECTROSTATIC POWDER COATING: Aluminum parts are painted both for corrosion resistance and for decorative purposes. Architectural applications are the most commonly used industry for painted aluminum. In general, there are three stages in the dyeing process: surface pretreatment (chromating), electrostatic application of the powder paint to the surface and firing (cooking). Meanwhile, the powder coating melts the surface.

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